Showing posts with label coal mines. Show all posts
Showing posts with label coal mines. Show all posts

Wednesday, March 19, 2008

Coal-bed Methane (CBM) Drainage from Underground Coal Mines:


Coal-bed Methane (CBM) Drainage from Underground Coal Mines:

Coal mine methane, a byproduct of mining operations, can be recovered to provide various types of benefits to a mining company. These benefits include, but are not limited to, reduced ventilation costs, downtime costs, and production costs; and the ability to use the recovered gas as an energy source, either at or near the mine site or by injecting it into a commercial gas pipeline system. There are many variables that play a part in the decision to implement a coal mine methane drainage project. Mining companies can employ basic decision-making logic to determine the feasibility of draining and/or using methane at specific coal mines.

Over the past few decades, emissions of methane from coal mines have increased significantly because of higher productivity, greater comminution of the coal product, and the trend towards recovery from deeper coal seams. Under current coal mine regulations of many countries, methane must be controlled at the working faces and at other points in the mine layout. This has traditionally been performed using a well-designed ventilation system. However, this task is becoming more difficult to achieve economically in modern coal mines. In addition, scientists have established that methane released to the atmosphere is a major greenhouse gas, second only to carbon dioxide in its contribution to potential global warming. In order to improve mine safety and decrease downtime as a result of methane in the mine openings, many mines are now using a degasification system to extract much of the coalbed methane from their seams before or during mining. Methane drainage offers the added advantages of reducing the ventilation costs, reducing the development costs of the mine, reducing the global warming threat, and allowing a waste product to be productively utilized.

This byproduct can be gathered to produce three levels of benefits to a mining company, depending on the market potential of the methane. The benefit levels are as follows:

(1) The methane is gathered from the coal seam to reduce ventilation costs, downtime costs, production costs, and shaft development costs or to benefit from increased coal resources. All of these benefits are achieved internal to the mining operation and can be easily analyzed by the mining company.

(2) The coalbed methane is extracted from the seams to be mined and is utilized as a local energy resource to heat buildings, dry coal output from the coal preparation facility, generate electrical power, power vehicles by compressing the gas, or other local uses.

(3) The extracted methane can be upgraded, if necessary, or immediately compressed and introduced into a commercial gas pipeline system. This may provide the highest possible benefit to the mining company providing that the methane is of high quality and the mine location is near a gas pipeline. With this option, the value of the methane as an energy resource may be very large and it can make a significant contribution to profits.

Methane degasification methods: With the increasing coal production and depth of coal mines, traditional ventilation methods are not always the most economical methods of handling methane in the coal seam. Degasification systems have been developed that recover the gas before, during, or after mining. The degasification methods, coupled with mine ventilation, may be the most economical method of keeping methane concentrations low in many mines.

Degasification methods that have been used in the U.S. include vertical wells, gob wells, horizontal boreholes, and cross-measure boreholes.

(1) Vertical wells method - The term “vertical well” is generally applied to a well drilled through a coal seam or seams and cased to pre-drain the methane prior to mining. The wells are normally placed in operation 2 to 7 years ahead of mining and the coal seam is hydraulically fractured to remove much of the methane from the seam. The water in the coal seams must be removed to provide better flow of gas. This water is separated and must then be treated and/or disposed of in an environmentally acceptable manner. To enhance the flow of gas from a vertical well, either hydraulic fracturing or open-hole cavity completions are generally used.

Vertical wells recover high-quality gas from the coal seam and the surrounding strata. The gas quality is ensured in most cases because the methane will not be diluted by ventilation from the mine. The total amount of methane recovered depends on site-specific conditions such as the gas content of the coal seams and surrounding strata, permeability of the geologic materials, the drainage time, the amount of negative head applied, and other variables of the geologic and extractive systems. Vertical wells can recover 50% to 90% of the gas content of the coal and are normally placed in operation two to seven years before mining commences.

Vertical wells offer an advantage over other methods because they can be applied to multiple coal seams simultaneously. These wells produce greater gas yields that can make them commercially economic as well as further reduce the potential for gas influx into the operating mine.

(2) Gob Wells - The designation “gob well” refers to the type of coalbed methane (CBM) recovery well that extracts methane from the gob areas of a mine after the mining has caved the overlying strata. Gob wells differ from vertical wells in the sense that they are normally drilled to a point 10 to 50 feet above the target seam prior to mining, but are operated only after mining fractures the strata around the wellbore. The methane emitted from the fractured strata then flows into the well and up to the surface. The flow rates are mainly controlled by the natural head created by the low-density methane gas or can be stimulated by blowers on the surface. Gob wells can recover 30% to 70% of methane emissions depending on geologic conditions and the number of gob wells within the panel.

(3) Horizontal Boreholes - Horizontal holes are drilled into the coal seam from development entries in the mine. They drain methane from the unmined areas of the coal seam shortly before mining, reducing the flow of methane into the mining section. Because methane drainage occurs only from the mined coal seam and the period of drainage is relatively short, the recovery efficiency of this technique is low.

(4) Cross-Measure Boreholes - Cross-measure boreholes are drilled at an angle to the strata, normally from existing mine entries. The boreholes are strategically placed above areas to be mined with the goal of pre-draining the overlying strata and exhausting gas from the gob area. Like horizontal borehole systems, the individual holes must be connected to a main pipeline which ordinarily is coursed through a vertical borehole to the surface.

Saturday, February 23, 2008

Surface or opencast coal mining:



Surface or opencast coal mining:

Coal has been used worldwide as a fuel for centuries. Around 1800 coal became the main energy source for the Industrial Revolution. The expanding railway system of various countries lead development of coal driven power steam trains. Britain developed the main techniques of underground coal mining. In fact, the first industrial revolution began in Britain in the 1700s, and later spread to almost every part of Europe, North America, and Japan, was based on the availability of coal to power steam engines. Since then coal has been very important fuel for us. Therefore, since its introduction, coal mining has played an intricate role in the economic stability.

Coal mining is the removing of coal from the earth by mining safely and economically. Coal is used for power generation, for making steel and for other industrial activities including domestic heating. When coal is used for fuel in power generation, it is referred to as steaming or thermal coal. Coal that is used to create coke for steel manufacturing is referred to as coking or metallurgical coal. The most economical method of coal extraction from coal seams depends on various factors such as, depth, thickness of coal strata, quality of the seams, geology of the coal bearing strata and environmental factors of the area being mined. Coal mining processes are generally differentiated by the method by which a particular seam is to be mined, i.e., whether they are to mined by the surface operation or by underground operation. Many coals extracted from both surface and underground mines require washing in a coal preparation plant for reduction of ash to increase its heat value.

Surface coal mining: When coal seams are near to the surface, it may be economical to extract the coal using surface mining method (also referred to as open cast or open pit). Lots of heavy earth moving machineries are employed in this method. The overburden, i.e., waste material overlaid coal seam, is excavated before excavation of coal. A list of major opencast mining machineries employed for coal and ore mining are given below. These are used for high production in mines:

(a) Dragline - Dragline excavation systems are heavy equipment used in civil engineering and surface mining. A dragline bucket system consists of a large bucket which is suspended from a boom (a large truss-like structure) with wire ropes. The bucket is maneuvered by means of a number of ropes and chains.

(b) Shovels - Shovels are heavy equipment used in civil engineering and surface mining. These are hydraulically operated. For mining purpose the capacity employed is very large.

(c) Dumpers - A dumper is a vehicle designed for carrying bulk material or blasted coal or minerals. In mining, dumpers are loaded by a Shovel. After loading dumper is moved to the unloading site where the blasted coal or minerals are unloaded with the help of hydraulic jack.

(d) Drilling machines – Drill machines are for drilling holes for blasting purposes.

(e) Loaders - A loader, also called a front loader, front end loader, bucket loader, is a type of tractor, usually wheeled, that uses a wide square tilting bucket on the end of movable arms to lift and move material. Loaders are used mainly for uploading materials into trucks / dumpers.

(f) Air Compressors – Compressors are used in mining with drilling machines. Small dia. Jack hammer holes are drilled with the help of air compressors.